China Custom High Quality PA66 Injection Plastic Parts near me supplier

Product Description

Description

Material PA66,ABS,PC etc.
Size According to drawing
Color Black/White/Blue/Red/Yellow, etc
Temperature Commom: -40~230 Celsius Degrees
Special features
/Working environment
Non-toxic; oil-resistance; heat resistance; abrasion-resistance; aging resistance; insulation; acid and alkaline resistancel airtight; shock absorption, etc.
Application Used in household, fitting, pipes and other industry accessories and auto parts.
Certification SGS, RoHS and FDA.
Delivery time 20-35days after prepayment received 
MOQ 100-1000pcs
Packing details According to your request
Shipment By express(DHL/UPS/FEDEX)/By sea/By air
Port FOB ZheJiang  OR HangZhou

ADVANTAGED SERVICE TO YOU
1. Lower freight of sample or goods by DHL, as we have DHL account with bigger discount
2. Lower price from less management cost, less labor cost and land cost from our new plant
3. Less FOB cost as it is only 2~3 hours drive from our factory to HangZhou or ZheJiang port
4. More solution for plastic/rubber material and prodution as our boss and engineers have 30 years of experiences in rubber plastic industry
5. More Effective service: prompt reply for your e-mail within 6 hours, good solution for any problems within 12 hours
6. More advantaged products: rubber molded/injection parts, plastic injection parts, and silicone extrusion parts

General introduction of HangZhou BRIGHT RUBBER PLASTIC
HangZhou Bright Rubber Plastic Product Co.,Ltd represents high quality and is backed up by our team of quality assurance experts and our ISO 9001 and TS 16949 certifications. Its plant occupies over 2500 square meters of land. Our strengths are our ability to respond quickly and efficiently to customer needs, excellent quality standards, and top notch follow-up service. Our reputation as a reliable and efficient supplier is based on these facts. Our strong engineering team supports our ability to provide excellent quality and on-time delivery.
 
Office
Our sale office is located in HangZhou city downtown, ZHangZhoug Province, China. It is in 2 hours drive distance to both our factory and airport or sea port in ZheJiang or HangZhou. It is also convenient to meet customers from different countries.
 
Products and materials
Our company is engaged in manufacture Rubber and plastic parts. The main products include molded rubber parts, Extrusion silicone tube/strip, silicone sponge tube, Injection plastic parts, Extrusion plastic parts, Rubber sponge parts, PVC dipping, The main rubber raw material is EPDM, Natural Rubber, SBR, Nitrile, Silicone, Fluorosilicone, Viton(FKM), Neoprene, Urethane(PU), Polyacrylate( ACM), Ethylene Acrylic(AEM), Santoprene, HNBR, Butyl(IIR), LSR; The main plastic raw material is PP, PA, PE, POM, PC, PVC, PS, PVC, TPE, TPR, TPU.
 
Profound experience
Our engineers and QC experts are engaged in rubber plastic industry over 30 years. Our core management team has rich experience and deep understanding of rubber and plastic development.
 
Production capacity
Factory is working 24 hours by 3 shifts every day, It takes only 3 minutes to finish 1 mold of products. (If 1 mold has 50 cavities, then we can produce 50PCS of products within 3 minutes).
Production machines including 350T vacuum pressing machine, 300T pressing machine, 250T machines and more others.
 
Quality control and test
It has more than 10 times of quality check for every order, beginning from raw material check to package check. Every production line has at least 2 QC staff for random check and regular check.
Test: manufactory testing machine includes rubber tension tester, rubber vulcanization instrument, durometer, calipers, ageing oven for Density test, Elongation at break, Bonding strength, Pulling force test, twisting force test, Rergarding other test like anti-high/low temperature which will be tested by Third Party Testing Center as customer required.
 
Sale service
Every salesman should be in service after strictly trained with productions knowledge and customer-service requirements. Be skilled in exporting business procedure and English communication.

FAQ

Q: Are you manufacturer or trading company?
A: We are manufacturer, engineer had rich experience over 20 years. 

Q: How to get the quickest quotation?
A: Sending drawing, material, quantity and other rrequirements by email. 

Q: How to get quotation without drawing?
A: Possible send sample, pictures or detail descriptions of products to us, we will return you drawing for confirm.

Q: I have an idea for a new product, but not sure if it can be manufactured. Can you help?A. Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials, tooling and likely set-up costs. 

Q: My custom products have already been developed on CAD. Can you use the drawings?
A. Yes! DWG, DXF, IGES, Solidworks and Rhino files can all be used to generate quotes, models and mould tools – this can save time and money in producing your parts.

Q: Can I test my idea/product before committing to mould tool manufacture?
A. Yes, we can use CAD drawings to make models for design and functional evaluations.

Q: What type of plastic/rubber material is best for my design/product?
A. Materials selection depends on the application of your design and the environment in which it will function. We will be happy to discuss the alternatives and suggest the best material.

Q: How to get sample?
A: Free sample is available for your quality evaluation, but you should pay the freight. Regarding customize products, sample and CZPT order will go first before mass production. 
 

What Are the Advantages of a Splined Shaft?

If you are looking for the right splined shaft for your machine, you should know a few important things. First, what type of material should be used? Stainless steel is usually the most appropriate choice, because of its ability to offer low noise and fatigue failure. Secondly, it can be machined using a slotting or shaping machine. Lastly, it will ensure smooth motion. So, what are the advantages of a splined shaft?
Stainless steel is the best material for splined shafts

When choosing a splined shaft, you should consider its hardness, quality, and finish. Stainless steel has superior corrosion and wear resistance. Carbon steel is another good material for splined shafts. Carbon steel has a shallow carbon content (about 1.7%), which makes it more malleable and helps ensure smooth motion. But if you’re not willing to spend the money on stainless steel, consider other options.
There are 2 main types of splines: parallel splines and crowned splines. Involute splines have parallel grooves and allow linear and rotary motion. Helical splines have involute teeth and are oriented at an angle. This type allows for many teeth on the shaft and minimizes the stress concentration in the stationary joint.
Large evenly spaced splines are widely used in hydraulic systems, drivetrains, and machine tools. They are typically made from carbon steel (CR10) and stainless steel (AISI 304). This material is durable and meets the requirements of ISO 14-B, formerly DIN 5463-B. Splined shafts are typically made of stainless steel or C45 steel, though there are many other materials available.
Stainless steel is the best material for a splined shaft. This metal is also incredibly affordable. In most cases, stainless steel is the best choice for these shafts because it offers the best corrosion resistance. There are many different types of splined shafts, and each 1 is suited for a particular application. There are also many different types of stainless steel, so choose stainless steel if you want the best quality.
For those looking for high-quality splined shafts, CZPT Spline Shafts offer many benefits. They can reduce costs, improve positional accuracy, and reduce friction. With the CZPT TFE coating, splined shafts can reduce energy and heat buildup, and extend the life of your products. And, they’re easy to install – all you need to do is install them.
splineshaft

They provide low noise, low wear and fatigue failure

The splines in a splined shaft are composed of 2 main parts: the spline root fillet and the spline relief. The spline root fillet is the most critical part, because fatigue failure starts there and propagates to the relief. The spline relief is more susceptible to fatigue failure because of its involute tooth shape, which offers a lower stress to the shaft and has a smaller area of contact.
The fatigue life of splined shafts is determined by measuring the S-N curve. This is also known as the Wohler curve, and it is the relationship between stress amplitude and number of cycles. It depends on the material, geometry and way of loading. It can be obtained from a physical test on a uniform material specimen under a constant amplitude load. Approximations for low-alloy steel parts can be made using a lower-alloy steel material.
Splined shafts provide low noise, minimal wear and fatigue failure. However, some mechanical transmission elements need to be removed from the shaft during assembly and manufacturing processes. The shafts must still be capable of relative axial movement for functional purposes. As such, good spline joints are essential to high-quality torque transmission, minimal backlash, and low noise. The major failure modes of spline shafts include fretting corrosion, tooth breakage, and fatigue failure.
The outer disc carrier spline is susceptible to tensile stress and fatigue failure. High customer demands for low noise and low wear and fatigue failure makes splined shafts an excellent choice. A fractured spline gear coupling was received for analysis. It was installed near the top of a filter shaft and inserted into the gearbox motor. The service history was unknown. The fractured spline gear coupling had longitudinally cracked and arrested at the termination of the spline gear teeth. The spline gear teeth also exhibited wear and deformation.
A new spline coupling method detects fault propagation in hollow cylindrical splined shafts. A spline coupling is fabricated using an AE method with the spline section unrolled into a metal plate of the same thickness as the cylinder wall. In addition, the spline coupling is misaligned, which puts significant concentration on the spline teeth. This further accelerates the rate of fretting fatigue and wear.
A spline joint should be lubricated after 25 hours of operation. Frequent lubrication can increase maintenance costs and cause downtime. Moreover, the lubricant may retain abrasive particles at the interfaces. In some cases, lubricants can even cause misalignment, leading to premature failure. So, the lubrication of a spline coupling is vital in ensuring proper functioning of the shaft.
The design of a spline coupling can be optimized to enhance its wear resistance and reliability. Surface treatments, loads, and rotation affect the friction properties of a spline coupling. In addition, a finite element method was developed to predict wear of a floating spline coupling. This method is feasible and provides a reliable basis for predicting the wear and fatigue life of a spline coupling.
splineshaft

They can be machined using a slotting or shaping machine

Machines can be used to shape splined shafts in a variety of industries. They are useful in many applications, including gearboxes, braking systems, and axles. A slotted shaft can be manipulated in several ways, including hobbling, broaching, and slotting. In addition to shaping, splines are also useful in reducing bar diameter.
When using a slotting or shaping machine, the workpiece is held against a pedestal that has a uniform thickness. The machine is equipped with a stand column and limiting column (Figure 1), each positioned perpendicular to the upper surface of the pedestal. The limiting column axis is located on the same line as the stand column. During the slotting or shaping process, the tool is fed in and out until the desired space is achieved.
One process involves cutting splines into a shaft. Straddle milling, spline shaping, and spline cutting are 2 common processes used to create splined shafts. Straddle milling involves a fixed indexing fixture that holds the shaft steady, while rotating milling cutters cut the groove in the length of the shaft. Several passes are required to ensure uniformity throughout the spline.
Splines are a type of gear. The ridges or teeth on the drive shaft mesh with grooves in the mating piece. A splined shaft allows the transmission of torque to a mate piece while maximizing the power transfer. Splines are used in heavy vehicles, construction, agriculture, and massive earthmoving machinery. Splines are used in virtually every type of rotary motion, from axles to transmission systems. They also offer better fatigue life and reliability.
Slotting or shaping machines can also be used to shape splined shafts. Slotting machines are often used to machine splined shafts, because it is easier to make them with these machines. Using a slotting or shaping machine can result in splined shafts of different sizes. It is important to follow a set of spline standards to ensure your parts are manufactured to the highest standards.
A milling machine is another option for producing splined shafts. A spline shaft can be set up between 2 centers in an indexing fixture. Two side milling cutters are mounted on an arbor and a spacer and shims are inserted between them. The arbor and cutters are then mounted to a milling machine spindle. To make sure the cutters center themselves over the splined shaft, an adjustment must be made to the spindle of the machine.
The machining process is very different for internal and external splines. External splines can be broached, shaped, milled, or hobbed, while internal splines cannot. These machines use hard alloy, but they are not as good for internal splines. A machine with a slotting mechanism is necessary for these operations.

China Custom High Quality PA66 Injection Plastic Parts     near me supplier China Custom High Quality PA66 Injection Plastic Parts     near me supplier