China high quality Custom Cast Iron Gear Box for Agricultural Machinery gearbox drive shaft

Product Description

Product Description

1. Material: Gray Iron or Ductile Iron;
Gray iron HT200-350 (GG20-35, FC200-350);Ductile Iron QT400-QT600(GGG40-GGG60,FCD400-FCD600)
2. Surface treatment: Shot blast, painting; Heat treatment is optional;
3. Custom according to your drawing, specification or samples;

Material

  Gray Iron Casting/Ductile Iron Casting  

Process

Resin sand casting/shell mold casting/investment + CNC machining

  Casting Tolerance   CT9-10 for Machine Molding Process,
  CT8-9 for Shell Molding and Lost Foam Molding Casting Process
  CT10-11 for Manual Molding Sand casting Process

Casting surface roughness

Ra 12.5-25 um

Casting weight range

3kg to 2.5tons per piece

Casting Size

As Requirement/As drawing

Machining surface roughness

   As Requirement

Material standard

GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR

Surface treatment

KTL (E-coating), Zinc plating, Mirror Polishing, Sand Blasting, Acid pickling, black oxide, Painting, Hot galvanizing, Powder coating, and Nickel plating.

Service available

OEM & ODM

Quality control/Testing facility

Sectrometer, tensile test machine, hardness test machine,metallographic microscope. 100% inspection

Application

Train & railway, automobile& truck, construction machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery,construction, valves and pumps, electric machine, hardware, power equipment, and so on.

 

Product Parameters

Mechanical character

Grey Iron Grade in GB 9439 Gray iron Castings
Gray Iron Grade Single Specimen
Tensile Strength
σb≥/Mpa
Wall Thickness
/mm
Tensile Strength
σb≥/Mpa
HT100 100 >2.5~10 130
>10~20 100
>20~30 90
>30~40 80
HT150 150 >2.5~10 175
>10~20 145
>20~30 130
>30~40 120
HT200 200 >2.5~10 220
>10~20 195
>20~30 170
>30~40 160
HT250 250 >2.5~10 270
>10~20 240
>20~30 220
>30~40 200
HT300 300 >10~20 290
>20~30 250
>30~40 230
HT350 350 >10~20 340
>20~30 290
>30~40 260

 

Ductile Iron Grade in GB1348 Ductile Iron Castings
Iron Grade Wall Thickness
/mm
Tensile Strength(Min Mpa) Yield Strength(Min Mpa) elongation
% Min
QT400-18A >30~60 390 250 18
>60~200 370 240 12
QT400-15A >30~60 390 250 15
>60~200 370 240 12
QT500-7A >30~60 450 300 7
>60~200 420 290 5
QT600-3A >30~60 600 360 3
>60~200 550 430 1
QT700-2A >30~60 700 400 2
>60~200 650 380 1

 

Gray Iron Material Grades
Country Standard Equivalent Grades of Grey Iron (Gray Cast Iron)
ISO ISO 185 100 150 200 250 300 350
China GB 9439 HT100 HT150 HT200 HT250 HT300 HT350
USA ASTM A48 NO.20 NO.30 NO.35 NO.40 NO.50 NO.55
NO.25 NO.45 NO.60
Germany DIN 1691 GG10 GG15 GG20 GG25 GG30 GG35 GG40
Austria
European EN 1561 EN-GJL-100 EN-GJL-150 EN-GJL-200 EN-GJL-250 EN-GJL-300 EN-GJL-350  
Japan JIS G5501 FC100 FC150 FC200 FC250 FC300 FC350
Italy UNI 5007 G10 G15 G20 G25 G30 G35
France NF A32-101 FGL150 FGL200 FGL250 FGL300 FGL350 FGL400
UK BS 1452 100 150 200 250 300 350
India IS 210 FG150 FG200 FG260 FG300 FG350 FG400
Spain UNF FG15 FG20 FG25 FG30 FG35
Belgium NBN 830-01 FGG10 FGG15 FGG20 FGG25 FGG30 FGG35 FGG40
Australia AS 1830 T150 T220 T260 T300 T350 T400
Sweden SS 14 01 O110 O115 O120 O125 O130 O135 O140
Norway NS11 100 SJG100 SJG150 SJG200 SJG250 SJG300 SJG350

 

Ductile /Nodular Cast Iron Material Grades
Country Standard Equivalent Grades of Ductile iron (SG Iron, Nodular Graphite Iron)
ISO ISO 1083 400-15 450-10 500-7 600-3 700-2 800-2 900-2
400-18
China GB 1348 QT400-18 QT450-10 QT500-7 QT600-3 QT700-2 QT800-2 QT900-2
USA ASTM A536 60-40-18 60-42-10 70-50-05 80-55-06 100-70-03 120-90-02
65-45-12 80-60-03
Germany DIN 1693 GGG40 GGG50 GGG60 GGG70 GGG80
Austria
European EN 1563 EN-GJS-400-15 EN-GJS-450-10 EN-GJS-500-7 EN-GJS-600-3 EN-GJS-700-2 EN-GJS-800-2 EN-GJS-900-2
EN-GJS-400-18
Japan JIS G5502 FCD400 FCD450 FCD500 FCD600 FCD700 FCD800
Italy UNI 4544 GS370-17 GS400-12 GS500-7 GS600-2 GS700-2 GS800-2
France NF A32-201 FGS370-17 FGS400-12 FGS500-7 FGS600-2 FGS700-2 FGS800-2
UK BS 2789 400/17 420/12 500/7 600/7 700/2 800/2 900/2
India IS 1865 SG370/17 SG400/12 SG500/7 SG600/3 SG700/2 SG800/2
Spain UNF FGE38-17 FGE42-12 FGE50-7 FGE60-2 FGE70-2 FGE80-2
Belgium NBN 830-02 FNG38-17 FNG42-12 FNG50-7 FNG60-2 FNG70-2 FNG80-2
Australia AS 1831 300-17 500-7 600-3 700-2 800-2
400-12
Sweden SS 14 07 0571 -02 0727-02 571-03 571-01 0864-03
Norway NS11 301 SJK-400.3 SJK-500 SJK-600 SJK-700 SJK-800  
SJK-400  

 

Company Profile

 

About Us

 

ZheJiang Shengrong High-end Equipment Manufacturing Industry Co., Ltd . is a professional  Gray cast iron/Ductile iron foundry  in ZheJiang province in China,We produce iron casting parts:Machinery Bases,Construction machinery parts, Industrial pump parts,Gearbox parts,Automotive parts,Agriculture machine parts and OEM part. We have passed quality management system ISO 9001 and IATF16949. Our factory is located in Maba Town, Xihu (West Lake) Dis. County, HangZhou City, ZheJiang province, covering an area of about 245 acres with new standardized factory building more than 200,000 square meters, office building of 6,000 square meters, more than 500 employees, including more than 100 technological engineer.

Our company produces ductile iron and gray cast iron series products, with an annual output of 80,000 tons,products are exported to the United States, Germany, Italy, Russia, Brazil, Vietnam, the Middle East and other regions.

Our company has a modern workshop, complete casting production equipment, advanced physical and chemical analysis, testing equipment, constantly importing the world’s advanced technology and a large number of professional technical personnel, expanding advanced production and testing equipment, so that make our products can meet the different requirements of customers

ZheJiang Shengrong does our best to provide high-quality foundry machinery parts for the market, Serves domestic and foreign customers with the most cost-effective products, and make our contributing to China’s foundry industry.
 

Technology

Gray/Ductile/Nodular Iron Casting Parts-Our Process

Investment Casting         Resin Sand/Coated Sand Casting           Shell Moulding

 

Detailed Photos

Our Equipment and Testing

Certifications

 

 

FAQ

How to order?

1:Before quotation, please send me requirement details:
Casting Iron grade and number; Testing rod specification;
Casting parts order quantity;
The detailed drawing to indicate the tollerance(size, weight), technology standard,roughness;
Offering mold-yes or no;
Machining requirement details;
Heat treament;
Shipping details if special;
Testing requirement -If need and details;
Other information if required

2: Small order and samples order is acceptable by our factory
Contact us for price and details now
 

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Type: Chemical Hardening Sand
Casting Method: Thermal Gravity Casting
Sand Core Type: Resin Sand Core
Application: Machinery Parts
Machining: CNC Machining
Material: Iron
Samples:
US$ 20/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

agricultural gearbox

Contribution of Agricultural Gearboxes to Farming Machinery Versatility

Agricultural gearboxes play a pivotal role in enhancing the overall versatility of farming machinery. Here’s how they contribute:

  • Variable Speeds: Agricultural gearboxes enable machinery to operate at different speeds, allowing farmers to adapt to various tasks. For instance, tractors equipped with adjustable gearboxes can efficiently switch between plowing, seeding, and harvesting.
  • Torque Management: Gearboxes control torque delivery to match the requirements of different operations. This ensures optimal power transmission and prevents overloading during tasks like tilling or lifting heavy loads.
  • Multi-Functionality: Many farming machines are designed to perform multiple tasks. By incorporating versatile gearboxes, these machines can efficiently switch between functions without requiring major modifications.
  • Attachment Compatibility: Farm machinery often requires attachments like mowers, plows, or sprayers. Agricultural gearboxes can be designed to accommodate various attachments, increasing the machinery’s utility and adaptability.
  • Adjustable Ratios: Some gearboxes allow operators to change gear ratios on-the-fly. This adaptability is essential for tasks that demand precise control over speed and torque, such as precision planting or spraying.
  • Efficient Power Distribution: Gearboxes help distribute power from the engine to different components of the machinery, such as wheels, axles, and implements. This efficient power distribution ensures effective utilization of energy.
  • Task-Specific Optimization: Different farming tasks have specific requirements. Agricultural gearboxes can be tailored to optimize machinery performance for tasks ranging from soil preparation to crop maintenance.
  • Enhanced Maneuverability: Gearboxes can enable machinery to change directions easily and navigate tight spaces. This is especially valuable in tasks like plowing fields or maneuvering within orchards.
  • Adapting to Terrain: Versatile gearboxes allow machines to adapt to different terrains, ensuring consistent performance on various surfaces like hills, slopes, or uneven ground.
  • Seasonal Flexibility: Farming involves seasonal tasks that vary in demand and complexity. Gearboxes offer the flexibility to optimize machinery for specific tasks during different seasons, enhancing overall efficiency.

Agricultural gearboxes are a cornerstone of farming machinery versatility, enabling farmers to accomplish a wide range of tasks efficiently and effectively.

agricultural gearbox

Factors to Consider When Selecting the Right Gearbox for Farm Machinery

Choosing the appropriate gearbox for farm machinery is crucial to ensure optimal performance and efficiency. Here are the key factors to consider when selecting the right gearbox:

  • Power and Torque Requirements: Assess the power and torque needed for the specific task the machinery will perform. Select a gearbox that can handle the required load without straining the components.
  • Speed Variation: Determine if the machinery requires variable speed control for different tasks. Some gearboxes offer adjustable speed options to match varying conditions and applications.
  • Task Compatibility: Ensure that the chosen gearbox is compatible with the implements and attachments the machinery will use. Different tasks may require different gear ratios and torque capabilities.
  • Efficiency: Opt for gearboxes known for their efficiency in power transmission. Efficient gearboxes minimize energy losses and maximize the output of the machinery.
  • Durability: Farming environments can be demanding, so select a gearbox that is built to withstand the conditions, such as exposure to dirt, moisture, and impacts.
  • Size and Weight: Consider the available space and weight limits on the machinery. Choose a gearbox that fits within these constraints without compromising performance.
  • Maintenance: Evaluate the maintenance requirements of the gearbox. Gearboxes that are easy to maintain and service can minimize downtime and keep the machinery running smoothly.
  • Cost: Balance the initial cost of the gearbox with its long-term benefits and performance. Investing in a quality gearbox can lead to better overall cost-effectiveness over time.
  • Compatibility: Ensure that the gearbox is compatible with the power source (such as the tractor’s power take-off) and other components of the machinery.
  • Manufacturer Reputation: Choose gearboxes from reputable manufacturers with a history of producing reliable and high-quality agricultural machinery components.

By carefully considering these factors, farmers can select the right gearbox that meets the specific needs of their farm machinery, leading to enhanced efficiency, productivity, and longevity of equipment.

agricultural gearbox

Contribution of Agricultural Gearboxes to Tractor Functionality

An agricultural gearbox is a vital component of a tractor’s powertrain system, playing a pivotal role in enabling the tractor to perform a wide range of tasks on the farm. The functionality of tractors heavily relies on the proper operation of their gearboxes, which facilitate various essential functions:

  • Power Transmission: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
  • Speed Control: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
  • Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
  • Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
  • Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.

Modern agricultural gearboxes are designed for durability and reliability in the demanding farming environment. They are often equipped with features like multiple gears, synchronization mechanisms, and efficient lubrication systems to enhance their performance and longevity.

Regular maintenance and periodic checks are essential to keep the agricultural gearbox in optimal condition. Proper lubrication, gear inspection, and addressing any signs of wear or damage contribute to the longevity and consistent performance of the gearbox, thus ensuring the tractor’s functionality throughout the farming seasons.

China high quality Custom Cast Iron Gear Box for Agricultural Machinery   gearbox drive shaft	China high quality Custom Cast Iron Gear Box for Agricultural Machinery   gearbox drive shaft
editor by CX 2024-03-28