China Standard Custom ABS/Nylon Injection Molding Plastic Spare Parts with Hot selling

Product Description

                                               Custom ABS/Nylon Injection Molding Plastic Spare Parts

 

         Our service

         We provide comprehensive turn-key solution based on our indutry clients needs
         which including:product design,prototyping,mold making,mass production,assembly,
         packing and shipping service.

         Processing program

         Our processing has a variety of processing, such as lathes, milling, grinding, boring,
         drilling, cutting, etc., to provide you with a multi-faceted service.

Product Name Plastic Injection Molding
Material PP/PE/PS/ABS/PA/PA with GF/POM
Color Customize
Standard ISO9001:2008
Mould material P20/718/738/NAK80/S136
Mould base LKM CZPT Base
ription ODM plastic injection molding
Plastic Materials: PS, ABS, PP, PVC, PMMA, PBT, PC, POM, PA66, PA6, PBT+GF, PC/ABS, PEEK, HDPE, TPU, PET, PPO,…etc.
Standard: ISO9001:2008
Other materials: Rubber, Slilconce rubber, LSR,Aluminum, Zinc,Copper…Metal…etc.
Quality: RoSH and SGS standard
Feature: Non marking and Non flash
Size: According to your 2D, 3D Drawing
Color,Quantity,Unit price,Tooling cost,Tooling size: To be discussed
Package: Standard exported Wooden box packed, Fumigation process(upon required)
Mold Building Lead Time: T1, 4-5 weeks, Part measurement report (upon required).
Export Country: Europe, Japan, America, Australian, UK, Canada, France, Germany, Italy…etc.:
Experience: 13 years experience in plastic injection mold making and plastic prouducts produce.
To be discussed In-Mold Decoration, Injection Mould, Plastic Mold, Overmould, 2K Mould, Die-Casting Mould, Thermoset Mold, Stack Mold, Interchangeable Mold,Collapsible Core Mold, Die Sets, Compression Mold, Cold Runner System LSR Mold,…etc.
Mould Base: Hasco Standard, European Standard, World Standard
Mould Base Material: LKM, FUTA, HASCO, DME,…etc. Or as per Customer’s Requirment.
Surface Finish: Texture(MT standard), High gloss polishing
Cavity/Core Steel: P20, 2311, H13, 2344, Starvax 420, 236, AdC3, S136, 2312, 2379, 2316, 2083, Nak80, 2767 …etc.
Hot/ Cold Runner HUSKY, INCOE, YDDO, HASCO, DME, MoldMaster, Masterflow, Mastip, ZheJiang made brand…etc.
Mould Life: 5,000 to 1,000,000 Shots. (According to your working environment.)
Design & Program Softwares: CAD, CAM, CAE, Pro-E, UG, Soild works, Moldflow, CATIA….etc.
Equipments: High speed CNC, Standard CNC, EDM, Wire Cutting, WEDM, Grinder, Plastic Injection Molding Machine for trial out mold from 50-3000T available.
Product Type Plastic Injection
Our Services CNC Machining,Plastic Injection,Stamping,Die Casting,Silicone And Rubber,Aluminum Extrusion,Mould Making,etc
Material Aluminum,Brass,Stainless Steel,Copper,Plastic,Wood,Silicone,Rubber,,Or as per the customers’ requirements
Surface Treatment Anodizing,Sandblasting,Painting,Powder coating,Plating,Silk Printing,Brushing,Polishing,Laser Engraving
Drawing Format .jpg/.pdf/.dxf/.dwg/.igs./.stp/x_t. etc
Service Project To provide production design, production and technical service, CZPT development and processing, etc
Testing Machine Digital Height Gauge, caliper, Coordinate measuring machine, projection machine, roughness tester, hardness tester and so on
Packing Foam, Carton, Wooden boxes, or as per the customer’s requirements
Payment Terms T/T,Western Union,Paypal

 


Mold product details

Mould Type China Top Tool Maker MIM injection Multi-Cavity Moulding Mold
Design Software UG, ProE, Auto CAD, Solidworks, etc.
Mould Material 718H, P20, NAK80, S316H, SKD61, etc.
Hardness of the steel 20~60 HRC
Mould Base HASCO, DME, LKM, etc.
Runner Hot runner, Cold runner, as per customers requirement and part structure.
Mould Cavity Single-cavity or Multi-cavit, as per customers requirement and part structure.
Ejection Techniques Pin ejection, sleeve ejection, bar ejection, blade ejection, etc.
Gate Type Edge gate, sub-gate, pin gate, side gate, etc.
Mould hot treatment Quencher, Nitridation, Tempering, etc.
Mould Cooling System Water cooling or Beryllium bronze cooling, etc.
Mould Surface EDM, texture, high gloss polishing
Mould Life >500,000 shots
Equipments High speed CNC, standard CNC, EDM, Wire cutting, Grinder, Lathe, Milling machine, plastic injection machine
Raw material of  metal injection 316L,17-4ph,420,440c,al203,zr02,si02,fe,ndfeb,smco5,fe-si,wc-co,fe-2ni,fe-8ni,ti,ti-6al-4v, etc.
Lead time 25~60 days

         1. Q: Why choose our product?
         A: We CZPT have our own plant– HangZhou CZPT machinery Co., Ltd,therefore,
         we can surely promise the quality of every product and provide you comparable price.

         2. Q: Do you provide OEM Service?
         A: Yes, we provide OEM Service.

         3. Q: Do you provide customized stamping products?
         A: Yes. Customers give us drawings and specifications, and we will manufacture accordingly.
 
         4. Q: What is your payment term?
         A: We provide kinds of payment terms such as L/C, T/T, Paypal, Escrow, etc.

      If there’s anything we can help, please feel free to contact with us.

The 5 components of an axle, their function and installation

If you’re considering replacing an axle in your vehicle, you should first understand what it is. It is the component that transmits electricity from 1 part to another. Unlike a fixed steering wheel, the axles are movable. The following article will discuss the 5 components of the half shaft, their function and installation. Hopefully you were able to identify the correct axle for your vehicle. Here are some common problems you may encounter along the way.
Driveshaft

five components

The 5 components of the shaft are flange, bearing surface, spline teeth, spline pitch and pressure angle. The higher the number of splines, the stronger the shaft. The maximum stress that the shaft can withstand increases with the number of spline teeth and spline pitch. The diameter of the shaft times the cube of the pressure angle and spline pitch determines the maximum stress the shaft can withstand. For extreme load applications, use axles made from SAE 4340 and SAE 1550 materials. In addition to these 2 criteria, spline rolling produces a finer grain structure in the material. Cutting the splines reduces the strength of the shaft by 30% and increases stress.
The asymmetric length of the shaft implies different torsional stiffness. A longer shaft, usually the driver’s side, can handle more twist angles before breaking. When the long axis is intact, the short axis usually fails, but this does not always happen. Some vehicles have short axles that permanently break, causing the same failure rate for both. It would be ideal if both shafts were the same length, they would share the same load.
In addition to the spline pitch, the diameter of the shaft spline is another important factor. The small diameter of a spline is the radius at which it resists twisting. Therefore, the splines must be able to absorb shock loads and shocks while returning to their original shape. To achieve these goals, the spline pitch should be 30 teeth or less, which is standard on Chrysler 8.75-inch and GM 12-bolt axles. However, a Ford 8.8-inch axle may have 28 or 31 tooth splines.
In addition to the CV joints, the axles also include CV joints, which are located on each end of the axle. ACV joints, also known as CV joints, use a special type of bearing called a pinion. This is a nut that meshes with the side gear to ensure proper shaft alignment. If you notice a discrepancy, take your car to a shop and have it repaired immediately.

Function

Axles play several important roles in a vehicle. It transfers power from the transmission to the rear differential gearbox and the wheels. The shaft is usually made of steel with cardan joints at both ends. Shaft Shafts can be stationary or rotating. They are all creatures that can transmit electricity and loads. Here are some of their functions. Read on to learn more about axles. Some of their most important features are listed below.
The rear axle supports the weight of the vehicle and is connected to the front axle through the axle. The rear axle is suspended from the body, frame and axle housing, usually spring loaded, to cushion the vehicle. The driveshaft, also called the propshaft, is located between the rear wheels and the differential. It transfers power from the differential to the drive wheels.
The shaft is made of mild steel or alloy steel. The latter is stronger, more corrosion-resistant and suitable for special environments. Forged for large diameter shafts. The cross section of the shaft is circular. While they don’t transmit torque, they do transmit bending moment. This allows the drive train to rotate. If you’re looking for new axles, it’s worth learning more about how they work.
The shaft consists of 3 distinct parts: the main shaft and the hub. The front axle assembly has a main shaft, while the rear axle is fully floating. Axles are usually made of chrome molybdenum steel. The alloy’s chromium content helps the axle maintain its tensile strength even under extreme conditions. These parts are welded into the axle housing.
Driveshaft

Material

The material used to make the axle depends on the purpose of the vehicle. For example, overload shafts are usually made of SAE 4340 or 1550 steel. These steels are high strength low alloy alloys that are resistant to bending and buckling. Chromium alloys, for example, are made from steel and have chromium and molybdenum added to increase their toughness and durability.
The major diameter of the shaft is measured at the tip of the spline teeth, while the minor diameter is measured at the bottom of the groove between the teeth. These 2 diameters must match, otherwise the half shaft will not work properly. It is important to understand that the brittleness of the material should not exceed what is required to withstand normal torque and twisting, otherwise it will become unstable. The material used to make the axles should be strong enough to carry the weight of a heavy truck, but must also be able to withstand torque while still being malleable.
Typically, the shaft is case hardened using an induction process. Heat is applied to the surface of the steel to form martensite and austenite. The shell-core interface transitions from compression to tension, and the peak stress level depends on the process variables used, including heating time, residence time, and hardenability of the steel. Some common materials used for axles are listed below. If you’re not sure which material is best for your axle, consider the following guide.
The axle is the main component of the axle and transmits the transmission motion to the wheels. In addition, they regulate the drive between the rear hub and the differential sun gear. The axle is supported by axle bearings and guided to the path the wheels need to follow. Therefore, they require proper materials, processing techniques and thorough inspection methods to ensure lasting performance. You can start by selecting the material for the shaft.
Choosing the right alloy for the axle is critical. You will want to find an alloy with a low carbon content so it can harden to the desired level. This is an important consideration because the hardenability of the alloy is important to the durability and fatigue life of the axle. By choosing the right alloy, you will be able to minimize these problems and improve the performance of your axle. If you have no other choice, you can always choose an alloy with a higher carbon content, but it will cost you more money.
Driveshaft

Install

The process of installing a new shaft is simple. Just loosen the axle nut and remove the set bolt. You may need to tap a few times to get a good seal. After installation, check the shaft at the points marked “A” and “D” to make sure it is in the correct position. Then, press the “F” points on the shaft flange until the points are within 0.002″ of the runout.
Before attempting to install the shaft, check the bearings to make sure they are aligned. Some bearings may have backlash. To determine the amount of differential clearance, use a screwdriver or clamp lever to check. Unless it’s caused by a loose differential case hub, there shouldn’t be any play in the axle bearings. You may need to replace the differential case if the axles are not mounted tightly. Thread adjusters are an option for adjusting drive gear runout. Make sure the dial indicator is mounted on the lead stud and loaded so that the plunger is at right angles to the drive gear.
To install the axle, lift the vehicle with a jack or crane. The safety bracket should be installed under the frame rails. If the vehicle is on a jack, the rear axle should be in the rebound position to ensure working clearance. Label the drive shaft assemblies and reinstall them in their original positions. Once everything is back in place, use a 2-jaw puller to pry the yoke and flange off the shaft.
If you’ve never installed a half shaft before, be sure to read these simple steps to get it right. First, check the bearing surfaces to make sure they are clean and undamaged. Replace them if they look battered or dented. Next, remove the seal attached to the bushing hole. Make sure the shaft is installed correctly and the bearing surfaces are level. After completing the installation process, you may need to replace the bearing seals.

China Standard Custom ABS/Nylon Injection Molding Plastic Spare Parts     with Hot sellingChina Standard Custom ABS/Nylon Injection Molding Plastic Spare Parts     with Hot selling