Tag Archives: helical shaft gear

China Hot selling CZPT Shaft Gear Reducer Kpc Power Transmission Helical Gearbox with high quality

Product Description

Product Description

KPC Series helical gearbox is a new generation product which designed basing on the modular system, It can be connected respectively with motors such as IEC standard motor, brake motor, explosion-proof motor, frequency motor, servo motor and so on. it has 4 types(),power from 0.12kw to 4.0kw, ratio from 3.66 to 58.09, Max torque from 120Nm to 500Nm.It can be connect discretionary(foot or flange) and use multi-mounting positions accordingly. This product is widely used in textile, foodstuff, beverage,tobacco, logistics industrial fields,etc.

        Product Characteristics

  1. Modular construction
  2. High efficiency
  3. Precise grinding, low noise
  4. Compact structural design
  5. Univeral mounting
  6. Aluminium housing, light in weight
  7. Carbonize and grinding hardened gears, durable
  8. Multi-structure, can be combined in different forms to meet various transmission condition

       Installation:
      1.Foot mounted
      2.Output Flange mounted
      3.B14 Flange mounted

      Models:
      1.KPC..P(Foot-mounted): KPC01P,KPC02P,KPC03P,KPC04P
      2.KPCF..P(Output Flange-mounted): KPCF01P,KPCF02P,KPCF03P,KPCF04P
      3.KPCZ..P(B14 Flange-mounted): KPCZ01P,KPCZ02P,KPCZ03P,KPCZ04P

Detailed Photos

Product Parameters

GEARBOX SELECTING TABLES  
KPC01..       n1=1400r/min       120Nm  
n2 M2max Fr2 i Proportion 63B5 71B5/B14 80B5/B14 90B5/B14  
[r/min] [Nm] [N]  
26 120 2600 53.33  160/3          
31 120 2600 45.89  413/9          
35 120 2600 40.10  3248/81          
39 120 2560 35.47  532/15          
49 120 2380 28.50  770/27          
59 120 2230 23.56  212/9          
71 120 2100 19.83  119/6          
78 90 2030 17.86  1357/76          
96 120 1900 14.62  658/45          
101 90 1860 13.80* 69/5          
118 120 1770 11.90  2464/207          
143 120 1660 9.81  1148/117          
153 80 1630 9.17  1219/133          
181 80 1540 7.72  1173/152          
246 70 1390 5.69  1081/190          
302 70 1290 4.63  88/19          
366 70 1210 3.82  943/247          
KPC02..       n1=1400r/min       200Nm  
n2 M2max Fr2 i Proportion 63B5 71B5/B14 80B5/B14 90B5/B14  
[r/min] [Nm] [N]  
26 200 4500 54.00* 54/1          
30 200 4500 46.46* 3717/80          
34 200 4500 40.60* 203/5          
39 200 4270 35.91* 3591/100          
48 200 3970 28.88* 231/8          
59 200 3730 23.85* 477/20          
70 200 3520 20.08* 3213/160          
82 140 3330 17.10  3009/176          
95 200 3180 14.81* 2961/200          
106 140 3060 13.21  2907/220          
116 200 2970 12.05  1386/115          
141 200 2780 9.93  2583/260          
159 120 2670 8.78  2703/308          
189 120 2520 7.39  2601/352          
257 100 2280 5.45  2397/440          
316 100 2120 4.43  102/23          
383 80 1990 3.66  2091/572          
KPC03..       n1=1400r/min         300Nm
n2 M2max Fr2 i Proportion 71B5/B14 80B5/B14 90B5/B14 100B5/B14 112B5/B14
[r/min] [Nm] [N]
24 300 6000 58.09  639/11          
28 300 6000 50.02  2201/44          
32 300 6000 43.75  4331/99          
36 300 6000 38.73  426/11          
40 300 5860 34.62  4189/121          
49 300 5480 28.30  4047/143          
64 280 5571 21.78  1917/88          
81 280 4660 17.33  3621/209          
93 260 4440 15.06  497/33          
113 260 4160 12.37  1633/132          
136 240 3910 10.28  3053/297          
177 180 3590 7.93  1269/160          
222 180 3320 6.31  2397/380          
255 150 3170 5.48  329/60          
311 150 2970 4.50  1081/240          
374 150 2790 3.74  2571/540          
KPC04..       n1=1400r/min       500Nm  
n2 M2max Fr2 i Proportion 80B5/B14 90B5/B14 100B5/B14 112B5/B14  
[r/min] [Nm] [N]
24 500 8000 58.09  639/11          
28 500 8000 50.02  2201/44          
32 500 8000 43.75  4331/99          
36 500 8000 38.73  426/11          
40 500 7950 34.62  4189/121          
49 500 7430 28.30  4047/143          
64 480 6810 21.78  1917/88          
81 480 6310 17.33  3621/209          
93 460 6571 15.06  497/33          
113 460 5640 12.37  1633/132          
136 440 5300 10.28  3053/297          
177 260 4860 7.93  1269/160          
222 260 4510 6.31  2397/380          
255 230 4300 5.48  329/60          
311 230 4030 4.50  1081/240          
374 200 3780 3.74 2571/540          

Outline Dimension:

Company Profile

About our company:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.Our leading products is  full range of RV571-150 worm reducers , also supplied hypoid helical gearbox, PC units, UDL Variators and AC Motors.Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.With fast delivery, superior after-sales service, advanced producing facility, our products sell well  both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.

Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia

Logistics

We can dispatch goods by sea, by train, by air according to customer instruction

After Sales Service

1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other ServiceIncluding modeling selection guide, installation guide, and problem resolution guide, etc.

FAQ

1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.

2.Q:What is your terms of payment ?
   A: 30% deposit before production,balance T/T before delivery.

3.Q:Are you a trading company or manufacturer?
   A:We are a manufacurer with advanced equipment and experienced workers.

4.Q:What’s your production capacity?
   A:8000-9000 PCS/MONTH

5.Q:Free sample is available or not?
   A:Yes, we can supply free sample if customer agree to pay for the courier cost

6.Q:Do you have any certificate?
   A:Yes, we have CE certificate and SGS certificate report.

Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Samples:
US$ 45/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

agricultural gearbox

Considerations for Heavy-Duty Farming Gearboxes

Heavy-duty farming applications require robust and reliable gearboxes that can withstand high loads, harsh conditions, and frequent use. Here are the key considerations for selecting gearboxes for heavy-duty farming:

  • Load Capacity: Heavy-duty gearboxes must have a high load-carrying capacity to handle the demands of agricultural machinery, such as tillers, plows, and combines.
  • Material Durability: Gearboxes should be constructed from durable materials, such as hardened steel or cast iron, that can withstand the stresses and impacts associated with heavy-duty tasks.
  • Sealing and Protection: Effective sealing and protection mechanisms, such as robust seals and gaskets, prevent the ingress of dirt, water, and contaminants that can cause premature wear and damage.
  • Lubrication System: A reliable and efficient lubrication system is crucial for heavy-duty gearboxes to ensure proper lubrication of components under high loads and temperatures.
  • Heat Dissipation: Heavy-duty applications generate significant heat. Gearboxes should have efficient heat dissipation mechanisms, such as cooling fins or oil coolers, to prevent overheating and maintain performance.
  • Design and Construction: Gearbox design should incorporate reinforced housing, larger bearings, and robust gears to handle heavy loads without compromising structural integrity.
  • Alignment and Mounting: Proper alignment and mounting are essential to ensure smooth and efficient power transmission. Misalignment can lead to increased wear and reduced gearbox lifespan.
  • Maintenance Accessibility: Heavy-duty gearboxes should be designed for easy maintenance access. Features such as removable covers and inspection points simplify servicing and repairs.
  • Compatibility: Gearboxes should be compatible with the specific machinery and tasks they will be used for. Customizable gear ratios and output shaft configurations enhance versatility.
  • Reliability and Longevity: Heavy-duty gearboxes should be built to last, with quality craftsmanship and components that can withstand the demanding conditions of agricultural operations.
  • Safety: Safety features, such as guards and emergency shutdown mechanisms, are essential to protect operators and nearby personnel from potential hazards.
  • Environmental Considerations: Gearbox designs should consider environmental regulations and emissions standards to minimize the impact on the environment.
  • Cost-Effectiveness: While heavy-duty gearboxes require a higher upfront investment, their durability and performance contribute to long-term cost-effectiveness by reducing downtime and the need for frequent replacements.

By carefully considering these factors, farmers can select the appropriate heavy-duty gearboxes that enhance productivity and reliability in their farming operations.

agricultural gearbox

Common Signs of Gearbox Wear and Their Solutions

Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:

  • Unusual Noises: Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.
  • Increased Vibration: Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.
  • Leakage: Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.
  • Slipping Gears: Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.
  • Temperature Increase: Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.
  • Decreased Performance: Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.
  • Excessive Play: Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.

Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.

agricultural gearbox

Key Features of a Durable and Reliable Agricultural Gearbox

A durable and reliable agricultural gearbox is crucial for the efficient operation of farming equipment and machinery. The following key features contribute to the durability and reliability of agricultural gearboxes:

  • High-Quality Materials: Agricultural gearboxes are often exposed to harsh conditions, including dust, debris, and varying weather. Using high-quality materials, such as strong alloy steels, can enhance the gearbox’s resistance to wear, corrosion, and other forms of deterioration.
  • Rugged Construction: The gearbox should have a robust and rugged construction to withstand the stresses and strains associated with agricultural tasks. Reinforced housings, precision machining, and robust seals can help prevent damage and ensure longevity.
  • Effective Lubrication System: Proper lubrication is vital to reduce friction, dissipate heat, and prevent premature wear. Agricultural gearboxes should be equipped with efficient lubrication systems that ensure all components are adequately lubricated, even during extended operation.
  • Sealing and Protection: Dust, dirt, and moisture are common challenges in agricultural environments. Effective sealing mechanisms, such as gaskets and seals, prevent contaminants from entering the gearbox and protect internal components from damage.
  • Heat Dissipation: The gearbox should be designed to dissipate heat effectively, especially during prolonged operation. Overheating can lead to lubrication breakdown and premature wear. Cooling fins and adequate ventilation can help maintain optimal operating temperatures.
  • Gear Quality and Precision: High-quality gears with accurate tooth profiles and precision manufacturing ensure smooth and efficient power transmission. Properly machined gears reduce noise, vibration, and the risk of gear failures.
  • Advanced Gear Design: Some agricultural gearboxes may feature advanced gear designs, such as helical or planetary gears. These designs offer improved efficiency, reduced noise, and increased load-bearing capacity compared to traditional spur gears.
  • Overload Protection: Incorporating overload protection mechanisms, such as shear pins or clutch systems, can prevent damage to the gearbox and other connected components in case of sudden high loads or jams.
  • Easy Maintenance Access: The gearbox should be designed with maintenance in mind. Accessible inspection points, drain plugs, and fill ports make it easier for operators to perform routine maintenance tasks.

Manufacturers often engineer agricultural gearboxes to meet these requirements, ensuring that they can withstand the demanding conditions of farming operations and contribute to the reliable performance of agricultural machinery.

China Hot selling CZPT Shaft Gear Reducer Kpc Power Transmission Helical Gearbox   with high quality China Hot selling CZPT Shaft Gear Reducer Kpc Power Transmission Helical Gearbox   with high quality
editor by CX 2023-11-27

China OEM Cheap And High Quality Transmission Gear Shaft Bearing Main Drive Helical Gear Shaft with Good quality

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How to inform if your driveshaft requirements replacing

What is the trigger of the unbalanced push shaft? Unstable U-joint? Your automobile could make clicking noises while driving. If you can hear it from the two sides, it may possibly be time to hand it in excess of to the mechanic. If you are not positive, read through on to understand more. Luckily, there are a lot of methods to inform if your driveshaft demands changing.

unbalanced

An unbalanced driveshaft can be the supply of odd noises and vibrations in your automobile. To fix this difficulty, you ought to contact a specialist. You can attempt a quantity of items to resolve it, like welding and modifying the excess weight. The following are the most common strategies. In addition to the techniques above, you can use standardized weights to stability the driveshaft. These standardized weights are attached to the shaft by welders.
An unbalanced travel shaft normally creates lateral vibrations for every revolution. This sort of vibration is normally induced by a broken shaft, lacking counterweights, or a foreign object stuck on the generate shaft. On the other hand, torsional vibrations happen two times for every revolution, and they are brought on by shaft phase shifts. Lastly, critical velocity vibration takes place when the RPM of the travel shaft exceeds its rated ability. If you suspect a driveshaft problem, check the subsequent:
Manually altering the imbalance of a push shaft is not the simplest process. To keep away from the difficulty of handbook balancing, you can pick to use standardized weights. These weights are fixed on the outer circumference of the generate shaft. The operator can manually place the excess weight on the shaft with unique resources, or use a robotic. Nevertheless, guide balancers have several drawbacks.
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unstable

When the angular velocity of the output shaft is not continual, it is unstable. The angular velocity of the output shaft is .004 at ph = 29.5 and 1.9 at t = 1.9. The angular velocity of the intermediate shaft is not a difficulty. But when it really is unstable, the torque utilized to it is way too significantly for the machine. It may well be a good thought to verify the tension on the shaft.
An unstable push shaft can trigger a good deal of noise and mechanical vibration. It can guide to untimely shaft exhaustion failure. CZPT studies the result of shaft vibration on the rotor bearing program. They investigated the effect of flex coupling misalignment on the vibration of the rotor bearing method. They assume that the vibrational reaction has two factors: x and y. Even so, this strategy has limited application in numerous situations.
Experimental outcomes demonstrate that the presence of cracks in the output shaft might mask the unbalanced excitation traits. For instance, the existence of superharmonic peaks on the spectrum is attribute of cracks. The presence of cracks in the output shaft masks unbalanced excitation characteristics that are not able to be detected in the transient reaction of the enter shaft. Determine 8 exhibits that the frequency of the rotor raises at crucial speed and decreases as the shaft passes the natural frequency.

Unreliable

If you are having trouble driving your auto, odds are you have run into an unreliable driveshaft. This type of drivetrain can trigger the wheels to adhere or not switch at all, and also restrict the all round manage of the vehicle. Whatsoever the explanation, these concerns ought to be resolved as shortly as attainable. Here are some symptoms to seem for when diagnosing a driveshaft fault. Let us consider a nearer seem.
The 1st symptom you may possibly discover is an unreliable push shaft. You may possibly come to feel vibrations, or listen to noises below the automobile. Dependent on the trigger, it could be a damaged joint or a damaged shaft. The great information is that driveshaft repairs are generally comparatively low-cost and consider significantly less time than a full drivetrain replacement. If you’re not confident what to do, CZPT has a information to changing the U-connector.
One of the most common indications of an unreliable driveshaft is clanging and vibration. These seems can be triggered by worn bushings, free U-joints, or destroyed heart bearings. This can trigger serious vibration and noise. You can also really feel these vibrations through the steering wheel or the floor. An unreliable driveshaft is a symptom of a larger difficulty.
air-compressor

Unreliable U-joints

A car with an unreliable U-joint on the generate shaft can be hazardous. A undesirable u-joint can avert the motor vehicle from driving effectively and could even cause you problems. Unreliable u-joints are low-cost to substitute and you need to attempt obtaining areas from high quality makers. Unreliable U-joints can lead to the automobile to vibrate in the chassis or gear lever. This is a positive sign that your car has been neglected in maintenance.
Replacing a U-joint is not a complicated job, but it calls for special instruments and a lot of elbow grease. If you never have the correct instruments, or you might be unfamiliar with mechanical terminology, it really is best to look for the aid of a mechanic. A specialist mechanic will be able to properly assess the problem and propose an suitable resolution. But if you will not truly feel self-confident enough, you can replace your possess U-connector by following a number of basic measures.
To guarantee the vehicle’s driveshaft is not destroyed, check out the U-joint for use and lubrication. If the U-joint is worn, the metallic areas are likely to rub against every single other, leading to put on. The faster a problem is identified, the more rapidly it can be resolved. Also, the lengthier you wait around, the a lot more you drop on repairs.

damaged generate shaft

The driveshaft is the component of the vehicle that connects the wheels. If the driveshaft is damaged, the wheels might quit turning and the vehicle may sluggish down or stop transferring fully. It bears the bodyweight of the auto itself as well as the load on the highway. So even a slight bend or crack in the push shaft can have dire effects. Even a piece of free metal can turn out to be a lethal missile if dropped from a motor vehicle.
If you listen to a screeching sounds or growl from your automobile when shifting gears, your driveshaft might be destroyed. When this occurs, hurt to the u-joint and abnormal slack in the drive shaft can end result. These situations can more damage the drivetrain, which includes the front 50 percent. You must exchange the driveshaft as shortly as you observe any signs. Following changing the driveshaft, you can commence hunting for indications of use.
A knocking seem is a indication of hurt to the generate shaft. If you listen to this audio while driving, it could be owing to worn couplings, damaged propshaft bearings, or damaged U-joints. In some circumstances, the knocking noise can even be brought on by a ruined U-joint. When this occurs, you could require to substitute the entire driveshaft, necessitating a new 1.
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Servicing charges

The expense of restoring a driveshaft may differ commonly, relying on the kind and trigger of the problem. A new driveshaft expenses in between $300 and $1,300, including labor. Repairing a destroyed driveshaft can cost anywhere from $200 to $300, based on the time required and the type of elements required. Signs and symptoms of a broken driveshaft contain unresponsiveness, vibration, chassis noise and a stationary auto.
The first thing to contemplate when estimating the expense of repairing a driveshaft is the kind of vehicle you have. Some cars have more than 1, and the parts used to make them might not be compatible with other autos. Even if the identical vehicle has two driveshafts, the ruined kinds will price far more. Thankfully, many auto repair shops offer cost-free quotes to repair damaged driveshafts, but be aware that such operate can be challenging and expensive.

China OEM Cheap And High Quality Transmission Gear Shaft Bearing Main Drive Helical Gear Shaft  with Good qualityChina OEM Cheap And High Quality Transmission Gear Shaft Bearing Main Drive Helical Gear Shaft  with Good quality