Product Description
Product Description
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Company Profile
HangZhou CZPT Imp. & Exp. Co., Ltd. is a comprehensive firm integrating industrial manufacturing with international trade. Over a history of 32 years in business, it has developed a complete operation system, with a leading team of international trade and marketing professionals in the front, and a manufacturing team of high-end research and development technicians and rigid quality control specialists to extend back support. It has a product sample center and logistics warehouse of 3,000 square meters in area.
In order to put into full play its advantages of client and market resources, CZPT selects a number of qualified manufacturers as its reliable production workshops and possesses signed exclusive authority to export their products to overseas markets including Hong Kong, Macao and ZheJiang .
Luckystar has the capacity to manufacture, tailor-make and sell different categories of products covering a wide range of applications. Of all of its business scope, the main and advantaged supply is the following series products.
Agricultural machinery series:
We have developed on our own and manufacture exclusively a series of export-oriented rotary tillers, variable-speed paddy field stubble-bury beaters, foldable paddy field stubble-bury cultivators, and 1GD-350 type paddy field ridge shapers.
Luckystar is specialized in supplying series accessories supporting CZPT and CZPT combines, tractors and tillers among other world recognized brands. Specifically, the following types of spare parts are available in stock.
(1) Components for CZPT harvesters with specifications of DC60, DC68G, 688Q, DC70G, DC70H, DC70PLUS, DC95, and DC105.
(2) Spare parts for CZPT tractors, namely, gears, connecting rods, shafts, hydraulic pumps, clutches, and ball attachments. Relevant specifications cover L1500, L2201, L2202, L2402, L3408, L3608, L4508, L4708, L5018,M6040, M5000, M7040, M8540, M9540, M9000, M105,and M1304.
(3) Components for CZPT tillers with specifications of RX162, RX164, RX180, RX182, and RX220.
(4) Components for CZPT harvesters with specifications of AW70, AW82,AW85, YH700, YH850, and YH880.
(5) Components for CZPT engines with specifications of D1403, D1503, D1703, V2203, V2403, V3300, V3307, and V3800.
Luckystar has in human resources highly competent talents including international business engineers, adheres to the business phylosophy of credibility, client-centricity and teamwork, and remains dedicated to provide clients with optimum commodities and quality service.
Luckystar highly values and consistently optimizes client service and has so far established long-term cooperation relations with many well-recognized corporations in the world. Our products are exported world wide to the USA, Europe, Japan and South Korea, and in particular, to Thailand, Vietnam, Indonesia, Malaysia, the Phillipines, Egypt, India, Sri Lanka, Myanmar and ZheJiang .
Your selection of us shall be a selection of professionalism.
Luckystar Imp. & Exp. Co., Ltd. cordially welcomes clients, associations and friends both at home and abroad to contact us for business cooperation and mutual benefit. We are looking forward to having you as our next business partner.
FAQ
1. Who are we?
We are based in ZheJiang , China, start from 2006,sell to South Asia(8.33%),Northern Europe(8.33%),Central America(8.33%),Western Europe(8.33%),Eastern Asia(8.33%),Mid East(8.33%),Oceania(8.33%),Africa(8.33%),Southeast Asia(8.33%),Eastern Europe(8.33%),South America(8.33%),North America(8.33%). There are total about 11-50 people in our office.
2.How can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.What can you buy from us?
Various Agricultural Machinery and Spare Parts,Woodworking Machine,Construction Machinery,Oilfield Equipment & spare parts,Abrasive Cloth and Paper
4.Why should you buy from us not from other suppliers?
Our company was established in 2006. We are very professional in ensuring the high quality of products and services. The purpose of our company is to serve our customers wholeheartedly. Customer satisfaction is our grestest pursuit.
5.What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF;
Accepted Payment Currency:USD;
Accepted Payment Type: T/T;
Language Spoken:English,Chinese
What Are the Advantages of a Splined Shaft?
If you are looking for the right splined shaft for your machine, you should know a few important things. First, what type of material should be used? Stainless steel is usually the most appropriate choice, because of its ability to offer low noise and fatigue failure. Secondly, it can be machined using a slotting or shaping machine. Lastly, it will ensure smooth motion. So, what are the advantages of a splined shaft?
Stainless steel is the best material for splined shafts
When choosing a splined shaft, you should consider its hardness, quality, and finish. Stainless steel has superior corrosion and wear resistance. Carbon steel is another good material for splined shafts. Carbon steel has a shallow carbon content (about 1.7%), which makes it more malleable and helps ensure smooth motion. But if you’re not willing to spend the money on stainless steel, consider other options.
There are 2 main types of splines: parallel splines and crowned splines. Involute splines have parallel grooves and allow linear and rotary motion. Helical splines have involute teeth and are oriented at an angle. This type allows for many teeth on the shaft and minimizes the stress concentration in the stationary joint.
Large evenly spaced splines are widely used in hydraulic systems, drivetrains, and machine tools. They are typically made from carbon steel (CR10) and stainless steel (AISI 304). This material is durable and meets the requirements of ISO 14-B, formerly DIN 5463-B. Splined shafts are typically made of stainless steel or C45 steel, though there are many other materials available.
Stainless steel is the best material for a splined shaft. This metal is also incredibly affordable. In most cases, stainless steel is the best choice for these shafts because it offers the best corrosion resistance. There are many different types of splined shafts, and each 1 is suited for a particular application. There are also many different types of stainless steel, so choose stainless steel if you want the best quality.
For those looking for high-quality splined shafts, CZPT Spline Shafts offer many benefits. They can reduce costs, improve positional accuracy, and reduce friction. With the CZPT TFE coating, splined shafts can reduce energy and heat buildup, and extend the life of your products. And, they’re easy to install – all you need to do is install them.
They provide low noise, low wear and fatigue failure
The splines in a splined shaft are composed of 2 main parts: the spline root fillet and the spline relief. The spline root fillet is the most critical part, because fatigue failure starts there and propagates to the relief. The spline relief is more susceptible to fatigue failure because of its involute tooth shape, which offers a lower stress to the shaft and has a smaller area of contact.
The fatigue life of splined shafts is determined by measuring the S-N curve. This is also known as the Wohler curve, and it is the relationship between stress amplitude and number of cycles. It depends on the material, geometry and way of loading. It can be obtained from a physical test on a uniform material specimen under a constant amplitude load. Approximations for low-alloy steel parts can be made using a lower-alloy steel material.
Splined shafts provide low noise, minimal wear and fatigue failure. However, some mechanical transmission elements need to be removed from the shaft during assembly and manufacturing processes. The shafts must still be capable of relative axial movement for functional purposes. As such, good spline joints are essential to high-quality torque transmission, minimal backlash, and low noise. The major failure modes of spline shafts include fretting corrosion, tooth breakage, and fatigue failure.
The outer disc carrier spline is susceptible to tensile stress and fatigue failure. High customer demands for low noise and low wear and fatigue failure makes splined shafts an excellent choice. A fractured spline gear coupling was received for analysis. It was installed near the top of a filter shaft and inserted into the gearbox motor. The service history was unknown. The fractured spline gear coupling had longitudinally cracked and arrested at the termination of the spline gear teeth. The spline gear teeth also exhibited wear and deformation.
A new spline coupling method detects fault propagation in hollow cylindrical splined shafts. A spline coupling is fabricated using an AE method with the spline section unrolled into a metal plate of the same thickness as the cylinder wall. In addition, the spline coupling is misaligned, which puts significant concentration on the spline teeth. This further accelerates the rate of fretting fatigue and wear.
A spline joint should be lubricated after 25 hours of operation. Frequent lubrication can increase maintenance costs and cause downtime. Moreover, the lubricant may retain abrasive particles at the interfaces. In some cases, lubricants can even cause misalignment, leading to premature failure. So, the lubrication of a spline coupling is vital in ensuring proper functioning of the shaft.
The design of a spline coupling can be optimized to enhance its wear resistance and reliability. Surface treatments, loads, and rotation affect the friction properties of a spline coupling. In addition, a finite element method was developed to predict wear of a floating spline coupling. This method is feasible and provides a reliable basis for predicting the wear and fatigue life of a spline coupling.
They can be machined using a slotting or shaping machine
Machines can be used to shape splined shafts in a variety of industries. They are useful in many applications, including gearboxes, braking systems, and axles. A slotted shaft can be manipulated in several ways, including hobbling, broaching, and slotting. In addition to shaping, splines are also useful in reducing bar diameter.
When using a slotting or shaping machine, the workpiece is held against a pedestal that has a uniform thickness. The machine is equipped with a stand column and limiting column (Figure 1), each positioned perpendicular to the upper surface of the pedestal. The limiting column axis is located on the same line as the stand column. During the slotting or shaping process, the tool is fed in and out until the desired space is achieved.
One process involves cutting splines into a shaft. Straddle milling, spline shaping, and spline cutting are 2 common processes used to create splined shafts. Straddle milling involves a fixed indexing fixture that holds the shaft steady, while rotating milling cutters cut the groove in the length of the shaft. Several passes are required to ensure uniformity throughout the spline.
Splines are a type of gear. The ridges or teeth on the drive shaft mesh with grooves in the mating piece. A splined shaft allows the transmission of torque to a mate piece while maximizing the power transfer. Splines are used in heavy vehicles, construction, agriculture, and massive earthmoving machinery. Splines are used in virtually every type of rotary motion, from axles to transmission systems. They also offer better fatigue life and reliability.
Slotting or shaping machines can also be used to shape splined shafts. Slotting machines are often used to machine splined shafts, because it is easier to make them with these machines. Using a slotting or shaping machine can result in splined shafts of different sizes. It is important to follow a set of spline standards to ensure your parts are manufactured to the highest standards.
A milling machine is another option for producing splined shafts. A spline shaft can be set up between 2 centers in an indexing fixture. Two side milling cutters are mounted on an arbor and a spacer and shims are inserted between them. The arbor and cutters are then mounted to a milling machine spindle. To make sure the cutters center themselves over the splined shaft, an adjustment must be made to the spindle of the machine.
The machining process is very different for internal and external splines. External splines can be broached, shaped, milled, or hobbed, while internal splines cannot. These machines use hard alloy, but they are not as good for internal splines. A machine with a slotting mechanism is necessary for these operations.
