Product Description
Product Description
Reducer factory wholesale gear ratio 100:1 harmonic drive reduction gearbox
The harmonic drive reduction gearbox adopts WS tooth shape, which further optimizes the double circular arc tooth shape of the traditional theory. The tooth shape formed by the circular arc curve of the original 2 sections of curvature connection is optimized for the circular arc curve of the multi-section curvature connection, so as to ensure the correct meshing of the reducer gear and protect the risk of grease failure after extreme pressure by reducing the relative sliding friction. Based on WS tooth shape products, the bearing capacity is increased by 15%, the temperature rise is reduced by 8-10ºC, the gear fatigue pitting contact area is reduced by more than 30%, and the service life of continuous running is more than 15,000 hours, improving the comprehensive performance of harmonic reducer.
harmonic drive reduction gearbox the movement is transmitted through the elastic deformation of the flex spline, mainly composed of 3 core components: the flex spline, the rigid spline, and the wave generator. Compared with RV and other precision reducers, the materials used in the harmonic reducer, The size and weight are greatly reduced.
| WHD series | Model number | WHD14 | WHD17 |
| Reduction ratio | 3.5~5.1 | 10.4~14 | |
| Rated torque | 50,80,100 | 50,80,100 | |
| Instantaneous maximum allowable torque | 24-35 | 48-71 | |
| backlash | ≤20arc/sec | ||
Advantages of harmonic drive reduction gearbox:
(1) The transmission speed ratio is large. The transmission speed ratio of single-stage harmonic gears ranges from 70 to 320. Some devices can reach 1000. The multi-stage transmission speed ratio can reach more than 30000. It can be used not only for deceleration, but also for acceleration.
(2) High bearing capacity. This is because the number of teeth meshing at the same time in the harmonic gear transmission is more, and the number of teeth meshing at the same time in the double wave transmission can reach more than 30% of the total number of teeth. Moreover, the flexible spline is made of high-strength materials, and the teeth are in surface contact.
(3) High transmission precision. This is because there are multiple teeth meshing at the same time in the harmonic gear transmission, and the error is average, that is, the meshing of multiple teeth can compensate each other for errors, so the transmission accuracy is high. Under the same gear precision level, the transmission error is only about 1/4 of that of ordinary cylindrical gear transmission. At the same time, the radius of the wave generator can be slightly changed to increase the deformation of the flexspline, so that the backlash is small, and even backlash-free meshing can be realized. Therefore, the transmission idling range of the harmonic reducer is small, and it is suitable for reverse rotation.
(4) High transmission efficiency and smooth movement. Since the flex gear teeth move at a uniform radial speed during the transmission process, even if the input speed is high, the relative sliding speed of the teeth is still extremely low (-% of ordinary involute gear transmission), so the wear of the teeth is small and the efficiency is high (up to 69% ~ 96%). Since both sides of the gears participate in the work when meshing, there is no impact phenomenon during meshing, and the movement is smooth.
(5) The structure is simple, the parts are few, and the installation is convenient. There are only 3 basic components, the input and output shafts are coaxial, the structure is simple, and the installation is convenient.
(6) Small size and light weight. Compared with the general reducer, when the output torque is the same, the volume of the harmonic reducer can be reduced by 2/3 and the weight can be reduced by 1/2.
(7) Motion can be transmitted into confined spaces. Utilizing the flexible characteristics of the flexible spline, this valuable advantage of the wheel drive is unmatched by other existing drives.
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FAQ
Q:Are you a factory or a trading company ? where is your office ?
A:We are a company integrating industry and trade.The company is located at No. 101, Building F, HangZhou Industrial Park, No. 1 CHINAMFG Street, Xiaobian Community, Chang’an Town, HangZhou City.
Q: What are your main products?
A: We currently have self-developed and manufactured planetary gearboxes, rv reducers, cycloidal gearboxes, hollow rotating platforms, steering gears, couplings and other products. You can view the specifications of the above products on our website, you can send us an email or leave a message, and our technical consultants will choose the product that suits you according to your needs.
Q: What’s your delivery time?
A: Generally speaking, it takes 15-30 days for our regular standard products, and it takes longer for customized products. But we are very flexible about the delivery time, it will depend on the specific order.
Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.
Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.
Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.
| Application: | Motor, Machinery, Agricultural Machinery, Robot Arm |
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| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase, Decrease Motor Speed to Increase Torque |
| Layout: | Flexible Spline and Rigid Spline Structure |
| Customization: |
Available
| Customized Request |
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Shipping Cost:
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Case Studies: Successful Implementations of Agricultural Gearboxes
Several case studies highlight the successful integration of agricultural gearboxes in farming machinery:
- Case Study 1: Tractor Versatility
A farm in the Midwest implemented tractors equipped with adjustable gearboxes. The gearboxes allowed the tractors to seamlessly switch between plowing, planting, and harvesting tasks. The ability to customize speed and torque ratios improved efficiency and reduced the need for multiple machines.
- Case Study 2: Orchard Management
An orchard in California utilized specialized gearboxes in its mechanized harvesters. These gearboxes facilitated controlled movement and precise positioning of the harvesters among trees. The adaptability of the gearboxes enabled the harvesters to navigate the orchard’s uneven terrain while minimizing damage to trees and fruit.
- Case Study 3: Precision Planting
A farm in Europe integrated precision planting machinery with gearboxes that offered adjustable gear ratios. This allowed for precise control over seed placement and depth. The gearboxes played a vital role in achieving uniform crop emergence and optimizing seed-to-soil contact.
- Case Study 4: Multi-Tasking Implements
A farming cooperative in Australia utilized multi-tasking implements equipped with versatile gearboxes. These implements could seamlessly switch between tasks such as plowing, harrowing, and fertilizing. The gearboxes’ ability to manage torque and speed ratios ensured optimal performance across various tasks.
- Case Study 5: Soil Conservation
A farm in Africa adopted gearboxes in its soil conservation practices. By attaching specialized implements with adjustable gearboxes to their tractors, the farm effectively controlled soil erosion and improved water infiltration rates. The gearboxes allowed for precise adjustments based on soil type and slope.
These case studies illustrate the impactful role of agricultural gearboxes in enhancing efficiency, versatility, and productivity across a spectrum of farming applications.
Potential Challenges in Maintenance and Repairs of Agricultural Gearboxes
Maintenance and repairs of gearboxes in agriculture can pose several challenges:
- Harsh Environments: Agricultural machinery operates in challenging environments with exposure to dirt, debris, moisture, and varying temperatures. These conditions can accelerate wear and corrosion, necessitating frequent maintenance.
- Heavy Workloads: Gearboxes in farming equipment often handle heavy workloads, leading to increased stress on components. This can result in faster wear and tear, requiring more frequent inspections and part replacements.
- Accessibility: Some gearboxes are located in hard-to-reach areas of machinery. This makes regular maintenance and repairs more challenging, as technicians may need specialized tools and equipment to access and service the gearboxes.
- Specialized Knowledge: Proper maintenance of agricultural gearboxes requires specialized knowledge and skills. Inadequate understanding of gearbox mechanics and maintenance practices can lead to improper repairs, reducing the gearbox’s lifespan and efficiency.
- Costs: Repairing or replacing gearbox components can be costly, especially for heavy-duty agricultural machinery. Farmers need to consider both the direct costs of parts and labor, as well as potential downtime during repair processes.
- Downtime: The downtime required for gearbox maintenance or repairs can impact farming operations, especially during critical planting or harvesting seasons. Efficient scheduling and backup equipment can help mitigate this challenge.
- Availability of Parts: Obtaining replacement parts for older or less common gearbox models can be challenging. Farmers may need to source parts from specialized suppliers, leading to potential delays in repairs.
Addressing these challenges requires proactive maintenance planning, regular inspections, proper training of maintenance personnel, and sourcing spare parts in advance.
Key Features of a Durable and Reliable Agricultural Gearbox
A durable and reliable agricultural gearbox is crucial for the efficient operation of farming equipment and machinery. The following key features contribute to the durability and reliability of agricultural gearboxes:
- High-Quality Materials: Agricultural gearboxes are often exposed to harsh conditions, including dust, debris, and varying weather. Using high-quality materials, such as strong alloy steels, can enhance the gearbox’s resistance to wear, corrosion, and other forms of deterioration.
- Rugged Construction: The gearbox should have a robust and rugged construction to withstand the stresses and strains associated with agricultural tasks. Reinforced housings, precision machining, and robust seals can help prevent damage and ensure longevity.
- Effective Lubrication System: Proper lubrication is vital to reduce friction, dissipate heat, and prevent premature wear. Agricultural gearboxes should be equipped with efficient lubrication systems that ensure all components are adequately lubricated, even during extended operation.
- Sealing and Protection: Dust, dirt, and moisture are common challenges in agricultural environments. Effective sealing mechanisms, such as gaskets and seals, prevent contaminants from entering the gearbox and protect internal components from damage.
- Heat Dissipation: The gearbox should be designed to dissipate heat effectively, especially during prolonged operation. Overheating can lead to lubrication breakdown and premature wear. Cooling fins and adequate ventilation can help maintain optimal operating temperatures.
- Gear Quality and Precision: High-quality gears with accurate tooth profiles and precision manufacturing ensure smooth and efficient power transmission. Properly machined gears reduce noise, vibration, and the risk of gear failures.
- Advanced Gear Design: Some agricultural gearboxes may feature advanced gear designs, such as helical or planetary gears. These designs offer improved efficiency, reduced noise, and increased load-bearing capacity compared to traditional spur gears.
- Overload Protection: Incorporating overload protection mechanisms, such as shear pins or clutch systems, can prevent damage to the gearbox and other connected components in case of sudden high loads or jams.
- Easy Maintenance Access: The gearbox should be designed with maintenance in mind. Accessible inspection points, drain plugs, and fill ports make it easier for operators to perform routine maintenance tasks.
Manufacturers often engineer agricultural gearboxes to meet these requirements, ensuring that they can withstand the demanding conditions of farming operations and contribute to the reliable performance of agricultural machinery.
editor by CX 2023-11-16