Tag Archives: sheet machine

China manufacturer OEM Sheet Metal Custom Stainless Steel Laser Cutting Bending Auto Machine Part Auto Stamping Pars Sheet Metal Parts with Hot selling

Product Description

Customized Stamping Parts,ZheJiang Metal Stamping,China Manufacturer High Quality OEM Stamping Part 

Feature of Stamping parts:

1.Precision Stamping parts strictly according to customers request drawing;

2.Tolerance:Could be in +/- 0.02mm;

3.Quality assurance in accordance with ISO9001;

4.Experienced technology engineers for 30 years & Well tranined workers;

5.Production line is very professional with the special process;

6.Fast and timely delivery:Speedly & Professional servie;

7.Stamping Series: Stamped part, guard board, precision metal stamping, pressing parts with powder coated, pressing and welding parts, pressing and streching parts, pressing parts with glanvized.

8.Porcessing: Stamping, punching, bending, welding, threading, grinding ,milling, machining, lathe,assembling etc.

Products Description:

Item name Metal Parts
Manufacturer Merid Machinery with advanced technology,professional skill and experienced technicians to fit our customers requirements.
Material Iron, Aluminum, Carbon Steel, Brass, Stainless steel
Design Use the advanced CZPT design software
Surface Treatment self-color, galvanized,polishing,Zinc, powder coating, painting, nickle, chrome, polish, e-coating
Price Term FOB HangZhou
Delivery Time 25-60 days based on the different products
Package Caton,Wooden Case or as Required
Industry Customized parts are used in Building,Automotive,Electrical,Machiner assembly,Furniture,Aoil field Equipments,Marine equipments,Agricultural Machines,Transportation Equipment,OEM/ODM Electronics………

The other products:

QC:

Company information:

HangZhou CZPT Machinery Co.,Ltd was established in HangZhou, China in 1983, with and area of 10,000 square feet. We are a professional top provider and industrial leader of full-service stamping, welding, machining, die castings and fabrication of metal components.The fields covers:
1.Automotive parts
2.Medical parts
3.Agricultural parts
4.Stock farming parts
5.Architectural parts
6.Industrial parts
7.Special Fields
8.Energy Industry
9.Telecommunication
10.Optical Semi-Conductor
11.Appliance
12.Lighting
13.Aerospace

Merid is equipped with the in-house capabilities of taking your project from design – tooling – prototype – production to finish, and the professional technical and production team could provide you the best solutions to ensure high quality and cost effective production of your products,
In 2008 Peter assumed responsibilities as President, still holding dear to his vision of embracing technology to ensure customer satisfaction. During the next 10 years, Peter continued looking at the product being made and researched othertypes of equipment to better manufacture the product we were providing our customers. The management team was also enhanced with other seasoned industry professionals.

Machinery work times per day:
 

  220T Press Machine 160T Press Machine 80T Press Machine 63T Press Machine 35T Press Machine
Work times per day 6000 8,000 13,000 18,000 30,000

Market:
 

Main Markets Total Recenue(%)
Europe 18
America 16
Domestic Market 13
Eastern Asia 12
Mid East 21
Africa 20

Package:

FAQ:
1.What are our advantages over others?
a). Stamping, Machining, Welding, Die casting and Surface treatment equipment are equipped for providing you our best service and solutions.
b). 45 years experience.
c). On-time delivery.
e). Strict Quality Control System: 100% inspection before the shipment.
.
2.What are the production capacity of your company?
a). In Merid, fabrication works include precision stamping, deep drawing, fine blanking, cnc punching, cnc bending, laser cutting, flame cutting, cnc milling, cnc turning, tube bending, aluminum extruding, welding, die casting, etc.
b). Metal materials include stainless steel, iron, carbon steel, spring steel, aluminum, titanium, copper, brass, bronze etc.

3.What equipments do you own?
a). Punch Press: 16T-400T.
b). Welding: Carbon dioxide welding, spot welding, tig welding, automated robotic welding.
c). Machining: CNC lathe and machine centers, light machines(drilling, milling and tapping).
d). Die casting: 80T-500T.
e). Surface treatment: Shot blasting facility, Polishing, Deburring.

4.What finishes can you provide?
The finishes which we could provide is powder coating, painting, galvanizing, baked enamel, anodizing finish, and other plating finishes.

5.How can you guarantee the quality?
Quality control department build the control plan before starting the project, the strict inspection will be applied throughout the whole production.

Contact:

 

 
 

After-sales Service: Yes
Warranty: 1 Month
Type: Cold Stamping
Processing Type: Shaping Metal
Material: Cast Iron
Mould: Multistep Progressive Dies
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

agriculturalparts

Agricultural Parts and How They Work

The term “agricultural parts” covers many different mechanical devices used in agriculture. Agricultural machinery includes power tools, tractors, and countless other farm implements. Aside from these, it also covers hand tools. Here are some common examples of agricultural parts. Read on to learn more. Below are some common parts and how they work. If you own a tractor, consider purchasing a new set of agricultural parts. Just-in-time delivery is an excellent option for a quick turnaround on parts and components.

Steel

Steel agricultural parts are used in the production of many types of agricultural machinery. They are used in tractors, combine harvesters, balers, mowers, and more. Because of the high wear resistance and tensile strength of steel, these parts require special properties. One such metal is CZPT. A short overview of this material is given below. To learn more about its benefits and application, read on. Here is a look at the qualities of CZPT.
Different steels are used for the housing of the Gearbox. Different manufacturers have different requirements. In addition to being lightweight and durable, steel agricultural parts must meet different material standards to perform their functions well. When choosing steel for your gearbox, keep these factors in mind. In addition to the weight and strength, you should also consider the type of gearbox. Gearbox housing is the first part that gets ruined in your tractor. If you buy a cheap steel housing, it will have poor quality.
Other benefits of steel include its resistance to chemical pesticides and its malleability. Steel also makes soil and dirt easier to wipe off. In addition to being corrosion-resistant, steel is also 100% recyclable. Its antimicrobial properties may also make it suitable for outdoor use. So, if you are looking for agricultural equipment parts, choose a steel farm machinery manufacturer. The benefits of steel agricultural parts are many. You can use them in the construction of various types of agricultural equipment.
Boron steel has many benefits in agricultural equipment. Boron steel is a good option for agricultural machinery parts, because of its high resistance to rust and corrosion. It is also very resistant to heat, which saves farmers a lot of time and money in replacing parts. In addition to its corrosion-resistant properties, boron steel also possesses great abrasion and heat resistance. It also is a good option for agricultural equipment that requires heavy loads.

Structural steel

Agricultural buildings made of structural steel are designed to hold livestock and agricultural equipment while remaining secure. These structures are lightweight and sturdy, offering a high level of thermal performance and insulation continuity. They are durable, sturdy, and rot/pest resistant, which makes them an excellent choice for many agricultural applications. Agricultural buildings made of structural steel can be easily customized, and you can choose from a variety of accessories, such as second-floor mezzanines, mansard systems, walk-through doors, and more. They can easily be altered to suit any renovation or change in business needs.
Today, high-strength steel is an excellent choice for structural parts in agricultural machinery. It allows agricultural equipment to withstand virtually any environmental condition, and its well-designed components increase reach and lifting capacity while maintaining strength and stability. As harvesters become more complex and cover more acres per hour, the need for reliable fabrication becomes increasingly more essential. In addition to harvesters, sprayers are a great example of tractors that make use of structural steel.
In addition to using structural steel for agricultural parts, agricultural tools are made from this metal, which reduces the construction time and waste by up to 30%. Many of these parts are made from structural steel, and a specialized company can provide you with the parts you need. For more information about industrial structural steel, please visit CZPT Fabricated Steel or visit their website. There are many advantages of using steel in agricultural parts.
In addition to the benefits of using structural steel in agricultural applications, agricultural equipment can be built using aluminum alloys and other lightweight metals. Aluminum alloys, for instance, are lighter than steel, which is a great benefit in terms of reducing the weight of farm machinery and soil. Additionally, aluminum alloys are harder than steel, which makes them the ideal choice for dust-filled environments. Further, agricultural equipment can be designed with composite materials and can be made of aluminum or manganese.
agriculturalparts

Torsional dampers

If you’re in the market for a new torsional damper, the best solution might be a bolt-on unit. These units are based on steel spring damper technology, which is also used in clutch disks. They are resistant to temperature-induced aging processes. ZF’s solution, DynaDamp, utilizes the same technology as its Dual Mass Flywheel. There are several different sizes available to match the horsepower output of your tractor.
New regulations for tractors have increased demand for torsion control and dampers. Agricultural equipment, such as tractors, is being forced to use cleaner engines to reduce emissions. A torsional damper prevents vibration from spreading throughout the transmission and the rest of the vehicle. These parts can also come in straight spring and arc spring designs. Those with straight springs are the most common, while arc springs are used in agricultural applications.
CZPT agricultural parts are designed to meet the technical demands of today’s tractors. Agricultural parts, such as clutch disks, require a high level of protection against torsional vibration. CZPT torsional dampers reduce vibration in the power train, protecting engine components and reducing operator fatigue. CZPT torsional dampers offer low cost and high-performance solutions that can handle any drivetrain application.
Voith CZPT torsional vibration dampers provide hydraulic damping for drive train vibrations and isolation. These units are maintenance-free and can protect against overloads and extend the service life of all components. The CZPT has three series – engine torques up to 3,700 Nm; vehicle-specific; and application-specific. For the ultimate in performance and dependability, Voith CZPT is the only choice.

Just-in-time delivery

Just-in-time delivery of agricultural parts has become a widely used practice throughout industries. In agricultural production, for example, inputs for implements were in trucks on the day of their delivery and would be delivered to the farm at precisely the right time. This process has become widespread, reducing the need for costly inventories and lowering production, storage, and purchase costs for end-users. Here are five examples of how it can help farmers and other businesses.
A typical tractor has over 1,700 components. Increasing competition among automakers has forced manufacturers to move toward just-in-time delivery of agricultural parts. However, this approach fails if a single part fails to deliver the desired results. Farmers have had problems with shaft breaks in their planters, for instance. By using just-in-time delivery, these dealers avoid the problems associated with a last-minute purchase and focus on making the equipment work properly.
A major challenge of this type of supply chain is predicting demand. While JIT delivery can significantly reduce costs, the difficulty of predicting demand is significant. Suppliers must be able to deliver parts in time, ensuring maximum profitability. Agricultural companies must ensure that their suppliers understand demand and have good relationships with their customers. In this way, the cost of inventory management is reduced. And a single, well-designed supply chain can reduce costs.
In order to implement just-in-time delivery, businesses must be able to identify what customers need and how quickly they can supply it. Without such a service, companies may face huge risks. They may have to sacrifice supply, certain products, or entire customer bases. These costs cannot be measured and are therefore unwelcome by many companies. However, JIT can help improve profitability and market share. A comprehensive logistics provider such as CZPT will provide operational procedures and resources for implementing JIT in a business.
agriculturalparts

Precision-based tech

Agricultural production is increasingly relying on technology for the benefit of farmers and their crops. The underlying science behind precision farming uses computer software and sensors to detect and improve soil conditions. With nearly 475 million farm households around the world, precision agriculture is important, as many of these operations are small and lack resources. The technology is also relevant to farms in developed countries that employ large production systems. However, implementing precision farming may be too expensive for small farms.
The goal of precision agriculture is to increase crop productivity and efficiency while protecting the environment. The use of technology helps farmers make better decisions on when to plant their crops, which can improve yield and quality, as well as cut greenhouse gas emissions. By incorporating precision technology into farming, farmers can use data from the field to plan for the future. Precision agriculture can be used in large and small fields. Precision farming can also help farmers monitor and optimize soil conditions and apply fertilizer at the proper time.
Agricultural equipment must be able to communicate with each other. With the help of machine learning and artificial intelligence, companies can process billions of data points and find meaningful patterns and drivers. This technology is particularly suited to precision agriculture, as data points from the field can include a wide range of environmental factors, including water levels and soil conditions. When smart computer algorithms analyze all this data, they can make intelligent recommendations on crop yield and quality.
Using precision technology for agricultural operations is essential for maximizing crop yield and quality. It can save time and money by optimizing irrigation systems, minimizing crop damage, and improving production. Precision technology can also help farmers reduce the amount of resources used to produce a particular crop. A small farmer can increase the output of a crop while minimizing waste and maximizing profits. With the use of these technologies, farming can be more productive and environmentally sustainable.

China manufacturer OEM Sheet Metal Custom Stainless Steel Laser Cutting Bending Auto Machine Part Auto Stamping Pars Sheet Metal Parts   with Hot sellingChina manufacturer OEM Sheet Metal Custom Stainless Steel Laser Cutting Bending Auto Machine Part Auto Stamping Pars Sheet Metal Parts   with Hot selling
editor by CX 2023-11-08

China supplier Customized Machine Pressing Parts Sheet Metal Fabrication Metal Stamping Parts with Hot selling

Product Description

Customized machine pressing parts sheet metal fabrication metal stamping parts  

Production information 
 

Model NO. Customized  Tolerances  0.01mm
Product name metal stamping parts  Finish  Powder coating, anodizing, paint, zinc plated and etc 
Color  As per customers’ requirements  Trade mark  Merid 
Package  Wooden case, paper carton, pallet, iron case  Market USA, UK, German, Japan, Netherlands, Australia, Mexico, Sweden, and so on.
Origin  Made in China  Production lead time  7-30 days.

 

Description
Material range Carbon steel, iron, alloy steel , stainless steel, aluminum alloy; brass, copper, bronze, copper alloy ect.
Surface  Powder coating, paint, hot dip galvanized, electro galvanized, chrome plated, nickel plated, polishing etc.

 

Process

Metal fabrication, machining, welding, forming, shaping, drilling, stamping, laser cutting, CNC lathe, CNC milling, spot welding, full welding, tig welding, mig welding, riveting, tapping, grinding, assembling, etc.

Machinery  15-500ton stamping machine, CNC lathe, CNC milling, band saw cutter, auto welding robot, butt welding machine, beding machine, plate cutting machine, shot blasting machine, drilling machine, polishing machine, flame cutting machine.
Our capacities  stamping, welding, maching, casting, forging, assembly, surface treatment, deep drawing etc.
Service  OEM&ODM
Material thickness  0.5mm ~12mm, or as per customers’ requirements.
Application range  Construction, agricultural, automotive, electric, sports accessories, furniture, household appliance etc.

Our products

Company Profile 
 

HangZhou CZPT Machinery Co.,Ltd is an ISO certified custom metal parts manufacturer, established in 1991, providing custom metals parts in Stamping, Casting, Machining and Welding for a variety of industries and applications, including Medical, Automotive, Agricultural, Farming, Architectural and other industries.

 

Merid offers comprehensive in-house services, from initial design to fabrication. For over 27 years, CZPT has established a good reputation for meeting customers’ requirements and quality standards as a custom parts manufacturer.

 

Our strong team is dedicated to providing you the world-class quality and service, our team includes professional engineers and designers, skilled tool makers, experienced QC inspectors, well-trained machinists and management personnel.

Package 

QC equipments 

Our Exhibition

Why choose us? 

1)  We have our own factory, quality can be controlled seriously and price is very competitive.

2) We have been manufacturing metal stamping parts for nearly 30 years..

3) We have professional testing equipments and quality control personnel.

4) We have own R&D department experienced technicians.

5) On timely delivery and 24/7 service.

FAQ

Q1: Are you a trading company or a manufacturer?
We are manufacturer, established in 1991 with trade team for international service.
 
Q2: How long is your delivery time?
Normally, the production lead time for sample is 10-15 days and lead time for the mass production order is about 30 days as per quantity.
Q3: How long will it take for quotation?
Within 1 working day if drawings are available.
 
Q4: Do you offer samples?
Yes, samples can be provided to check and test.
 
Q5: Which countries are your main markets?
America, Canada, Mexico, Europe, Australia,German, Netherlands and so on.
 
Q6: Do you have experience of doing business with overseas customers?
Yes, we have over 10 years exporting experience and most of our products are exported to overseas market. We specialized in the high quality custom metal parts. 

 

Worm Gear Motors

Worm gear motors are often preferred for quieter operation because of the smooth sliding motion of the worm shaft. Unlike gear motors with teeth, which may click as the worm turns, worm gear motors can be installed in a quiet area. In this article, we will talk about the CZPT whirling process and the various types of worms available. We’ll also discuss the benefits of worm gear motors and worm wheel.
worm shaft

worm gear

In the case of a worm gear, the axial pitch of the ring pinion of the corresponding revolving worm is equal to the circular pitch of the mating revolving pinion of the worm gear. A worm with 1 start is known as a worm with a lead. This leads to a smaller worm wheel. Worms can work in tight spaces because of their small profile.
Generally, a worm gear has high efficiency, but there are a few disadvantages. Worm gears are not recommended for high-heat applications because of their high level of rubbing. A full-fluid lubricant film and the low wear level of the gear reduce friction and wear. Worm gears also have a lower wear rate than a standard gear. The worm shaft and worm gear is also more efficient than a standard gear.
The worm gear shaft is cradled within a self-aligning bearing block that is attached to the gearbox casing. The eccentric housing has radial bearings on both ends, enabling it to engage with the worm gear wheel. The drive is transferred to the worm gear shaft through bevel gears 13A, 1 fixed at the ends of the worm gear shaft and the other in the center of the cross-shaft.

worm wheel

In a worm gearbox, the pinion or worm gear is centered between a geared cylinder and a worm shaft. The worm gear shaft is supported at either end by a radial thrust bearing. A gearbox’s cross-shaft is fixed to a suitable drive means and pivotally attached to the worm wheel. The input drive is transferred to the worm gear shaft 10 through bevel gears 13A, 1 of which is fixed to the end of the worm gear shaft and the other at the centre of the cross-shaft.
Worms and worm wheels are available in several materials. The worm wheel is made of bronze alloy, aluminum, or steel. Aluminum bronze worm wheels are a good choice for high-speed applications. Cast iron worm wheels are cheap and suitable for light loads. MC nylon worm wheels are highly wear-resistant and machinable. Aluminum bronze worm wheels are available and are good for applications with severe wear conditions.
When designing a worm wheel, it is vital to determine the correct lubricant for the worm shaft and a corresponding worm wheel. A suitable lubricant should have a kinematic viscosity of 300 mm2/s and be used for worm wheel sleeve bearings. The worm wheel and worm shaft should be properly lubricated to ensure their longevity.

Multi-start worms

A multi-start worm gear screw jack combines the benefits of multiple starts with linear output speeds. The multi-start worm shaft reduces the effects of single start worms and large ratio gears. Both types of worm gears have a reversible worm that can be reversed or stopped by hand, depending on the application. The worm gear’s self-locking ability depends on the lead angle, pressure angle, and friction coefficient.
A single-start worm has a single thread running the length of its shaft. The worm advances 1 tooth per revolution. A multi-start worm has multiple threads in each of its threads. The gear reduction on a multi-start worm is equal to the number of teeth on the gear minus the number of starts on the worm shaft. In general, a multi-start worm has 2 or 3 threads.
Worm gears can be quieter than other types of gears because the worm shaft glides rather than clicking. This makes them an excellent choice for applications where noise is a concern. Worm gears can be made of softer material, making them more noise-tolerant. In addition, they can withstand shock loads. Compared to gears with toothed teeth, worm gears have a lower noise and vibration rate.
worm shaft

CZPT whirling process

The CZPT whirling process for worm shafts raises the bar for precision gear machining in small to medium production volumes. The CZPT whirling process reduces thread rolling, increases worm quality, and offers reduced cycle times. The CZPT LWN-90 whirling machine features a steel bed, programmable force tailstock, and five-axis interpolation for increased accuracy and quality.
Its 4,000-rpm, 5-kW whirling spindle produces worms and various types of screws. Its outer diameters are up to 2.5 inches, while its length is up to 20 inches. Its dry-cutting process uses a vortex tube to deliver chilled compressed air to the cutting point. Oil is also added to the mixture. The worm shafts produced are free of undercuts, reducing the amount of machining required.
Induction hardening is a process that takes advantage of the whirling process. The induction hardening process utilizes alternating current (AC) to cause eddy currents in metallic objects. The higher the frequency, the higher the surface temperature. The electrical frequency is monitored through sensors to prevent overheating. Induction heating is programmable so that only certain parts of the worm shaft will harden.

Common tangent at an arbitrary point on both surfaces of the worm wheel

A worm gear consists of 2 helical segments with a helix angle equal to 90 degrees. This shape allows the worm to rotate with more than 1 tooth per rotation. A worm’s helix angle is usually close to 90 degrees and the body length is fairly long in the axial direction. A worm gear with a lead angle g has similar properties as a screw gear with a helix angle of 90 degrees.
The axial cross section of a worm gear is not conventionally trapezoidal. Instead, the linear part of the oblique side is replaced by cycloid curves. These curves have a common tangent near the pitch line. The worm wheel is then formed by gear cutting, resulting in a gear with 2 meshing surfaces. This worm gear can rotate at high speeds and still operate quietly.
A worm wheel with a cycloid pitch is a more efficient worm gear. It reduces friction between the worm and the gear, resulting in greater durability, improved operating efficiency, and reduced noise. This pitch line also helps the worm wheel engage more evenly and smoothly. Moreover, it prevents interference with their appearance. It also makes worm wheel and gear engagement smoother.
worm shaft

Calculation of worm shaft deflection

There are several methods for calculating worm shaft deflection, and each method has its own set of disadvantages. These commonly used methods provide good approximations but are inadequate for determining the actual worm shaft deflection. For example, these methods do not account for the geometric modifications to the worm, such as its helical winding of teeth. Furthermore, they overestimate the stiffening effect of the gearing. Hence, efficient thin worm shaft designs require other approaches.
Fortunately, several methods exist to determine the maximum worm shaft deflection. These methods use the finite element method, and include boundary conditions and parameter calculations. Here, we look at a couple of methods. The first method, DIN 3996, calculates the maximum worm shaft deflection based on the test results, while the second one, AGMA 6022, uses the root diameter of the worm as the equivalent bending diameter.
The second method focuses on the basic parameters of worm gearing. We’ll take a closer look at each. We’ll examine worm gearing teeth and the geometric factors that influence them. Commonly, the range of worm gearing teeth is 1 to four, but it can be as large as twelve. Choosing the teeth should depend on optimization requirements, including efficiency and weight. For example, if a worm gearing needs to be smaller than the previous model, then a small number of teeth will suffice.

China supplier Customized Machine Pressing Parts Sheet Metal Fabrication Metal Stamping Parts     with Hot sellingChina supplier Customized Machine Pressing Parts Sheet Metal Fabrication Metal Stamping Parts     with Hot selling